Reducing Coupling weights in Large Motor Driven Pumps

One of the major issues in designing large motor driven pump applications is minimizing the overhung weight on the pump rotor.  Motor or gearbox drives are designed and sized independently of the driven unit.  They are based on motor frame size and/or gearbox frame sizes and the drive component manufacturer has no information on the […]

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Resolution of Chronic Cooling Tower Fan Vibrations

Traditional rotating equipment mounted at grade use the mass of a foundation and grout to reduce vibration and provide support and stiffness. However, cooling tower fans must be elevated many feet above a basin of water which sometimes puts them “out of sight and out of mind”. Cost and practicality prohibits concrete and grout, thus […]

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Oil System Cleaning – Making Oil Flushing a Predictable Procedure

Oil system cleaning or Oil Flush has humbled many Machinery Guys. What seems like a very simple task often turns out to be to the Achilles’ heel and often unpredicted and embarrassing critical path of the machinery overhaul. The purpose of this article is to outline improvements that we have implemented to the old-fashion “Flush […]

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The Potential Pitfalls of Fabricated Machinery Foundations

A new process unit was designed and built by a petrochemical manufacturer. As part of the project, two 50 horespower blowers were installed. Rotating equipment of this type is traditionally installed at grade on an engineered monolithic concrete foundation with rebar and anchor bolts. A suitable soleplate or baseplate is then grouted to the foundation […]

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Very Unusual Motor Vibration Issue Resolved with Innovative Vibration Analysis & Solution

Background and The Problem 24 new 3600 RPM, 440 volt AC induction motors were replaced at a large refinery as a result of flooding during hurricane Ike. The motors were inundated by 6 ft to 12 ft of floodwater. The new motors were from three of the major industrial motor manufacturers. Horsepower ratings ranged from […]

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